Vacuubrand MV 10C NT VARIO o.C. Manuel d'utilisateur

page 1 of 97Speed controlled chemistry diaphragm pumpsand chemistry pumping units without Controller (o.C.)Instructions for useTechnology for Vacuum

page 10 of 97Safety information!Important information!+ Keep this manual complete and accessible to per-sonnel at all times!+ Read this manual careful

page 11 of 97➨ DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. + WARNING indicates a hazardous

page 12 of 97General informationTo operate the pump / the pumping unit, a CVC 3000 (soft-ware version 2.17 or higher) or VNC 2 VARIO (software ver-si

page 13 of 97+ Comply with all notes on correct vacuum and electri-cal connections; see section “Use and operation”, pg. 32.+ Do not use the pump to

page 14 of 97supply. The cable contains wires color coded as fol-lows: green or green and yellow: ground; blue or white: neutral; brown or black: hot.

page 15 of 97• Ensure that the coolant outlet pipe is always free and that it cannot get blocked. If installing an optional cool-ant valve, it must

page 16 of 97+ Do not use this product in an area where it can fall or be pulled into water or other liquids. • Adopt suitable measures in case

page 17 of 97 Do not pump:- unstable substances - substances which react explosively under impact (mechanical stress) without air- substances whic

page 18 of 97Safety during operation➨ Adopt suitable measures to prevent the release of dan-gerous, toxic, explosive, corrosive, noxious or pollut-in

page 19 of 97tect people from the effects of dangerous substances (chemicals, thermal decomposition products of uoro-elastomers). Use appropriate pr

page 2 of 97After sales service: Contact your local dealer or call +49 9342 808-5500.Dear customer,Your VACUUBRAND diaphragm pumps are designed to pro

page 20 of 97• Ensure that the coolant outlet pipe at the waste vapor condenser is always free and that it cannot get blocked.Prevent the backpress

page 21 of 97In normal use, the lifetime of the diaphragms and valves is typically 15,000 operating hours. Bearings have a typi-cal durability of 400

page 22 of 97 ` Important information: Equipment marking (ATEX)VACUUBRAND equipment bearing mark (see rating plate)` II 3G IIC T3 X Internal Atm. only

page 23 of 97• The equipment is designated for an ambient and gas inlet temperature during operation of +10 to +40°C. Never exceed these ambient and

page 24 of 97Technical dataGeneral technical data valid for all pumpsMaximum permissible inlet pressure (absolute)psi(bar)16(1.1)Maximum permissible o

page 25 of 97* Ultimate vacuum at setting ”Pump down” at speed ”HI” at external CVC 3000 controller.** Measurement according to EN ISO 2151:2004 an

page 26 of 97TypePC 3016 NT VARIO o.C.PC 3012 NT VARIO o.C.PC 3010 NT VARIO o.C.Weight approx. lbs. (kg) 64.2 (29.1)Coolant connection (waste vapor c

page 27 of 97We reserve the right for technical modication without prior notice!See manual of Peltronic emission condenser for technical data!NOTICE

page 28 of 97 Wetted partsComponents Wetted materialsHead cover ETFE carbon ber reinforcedDiaphragm clamping disc ETFE carbon ber reinforcedDiaphrag

page 29 of 97 Abbreviations ETFE: Ethylene/Tetrauoroethylene ECTFE: Ethylene/Chlorotriuoroethylene FEP: Fluorinated Ethylene Propylene FF

page 3 of 97DEAchtung: Die vorliegende Betriebsanleitung ist nicht in allen EU-Sprachen verfügbar. Der Anwender darf die beschriebenen Geräte nur dan

page 30 of 97 ME 16C NT VARIO o.C., MD 12C NT VARIO o.C., MV 10C NT VARIO91281616536477

page 31 of 97182918 PC 3012 NT VARIO o.C. + EK Peltronic121181634 PC 3016 NT VARIO o.C., PC 3012 NT VARIO o.C., PC 3010 NT VARIO o.C.9101413151

page 32 of 97Use and operationTo operate the pump / the pumping unit, a CVC 3000 (soft-ware version 2.17 or higher) or VNC 2 VARIO (software ver-sion

page 33 of 97 Vacuum connection (inlet)Inlet: Small ange connection KF DN 25 with clamping ring and centring ring. Connect the vacuum line (

page 34 of 97Use a suitable valve (see “Accessories / Spare parts”, pg. 45) to isolate the pump from the vacuum application. This is to allow the pump

page 35 of 97Outlet via hose nozzle DN 15 mm or via hose nozzle DN 10 mm (exhaust waste vapor con-denser EK).In case, install a small ange con

page 36 of 97EX✔✘Always install outlet tubing descending from the pump or provide other measures to avoid backow of condensate towards the pump. NOTI

page 37 of 97➨ Prevent the discharge of dangerous gases and vapors to the surrounding atmosphere. If appropriate, connect the exhaust line to a suita

page 38 of 97Permissible range of coolant temperature at the exhaust waste vapor condenser: 5°F to 68°F (-15°C to +20°C)Check hose connections prior t

page 39 of 97 Electrical connectionEmission condenser Peltronic:Plug in the power cord.• Check the power source and the Peltronic’s rating p

page 4 of 97DA Bemærk: Denne manual foreligger ikke på alle EU sprog. Brugeren må ikke be-tjene apparatet hvis manualen ikke er forstået. I det tilfæl

page 40 of 97 During operation➨ Vent and dispose of potentially dangerous gases or vapors at the outlet of the pump appropriately. + Due to the high c

page 41 of 97If pumping condensable vapors (water vapor, solvents, etc.), let the pump run with gas bal-last to help purge any condensation in the pu

page 42 of 97A warm up period (approximately 15 min.) is required to ensure that the rated ultimate vac-uum and pumping speed are attained.O ➨ Im3/hTo

page 43 of 97- Use inert gas for gas ballast to avoid the formation of explosive mixtures. A special adapter tting is needed to connect an inert ga

page 44 of 97Drain catchpots.+ Important: Comply with regulations when disposing of solvents/condensates. Recy-cle if possible; purify if contaminated

page 45 of 97Accessories / Spare partsController VNC 2 VARIO E ...683080Extern

page 46 of 97Attention: Dust-laden gases, deposits and condensed solvent vapor can restrict air ow out the silencer. The resultant back pressure can

page 47 of 97Catchpot 0.52 qt (500 ml), coated ...638497Device fuse (slow blow fuse 8A 2

page 48 of 97TroubleshootingFault Possible cause Remedy❑ Pump does not start or stops im-mediately.➨Electrical power cord not plugged in, electrical s

page 49 of 97➨ A service manual with exploded view drawings, spare parts list and directions for repair is available on request.+ The service manual

page 5 of 97HUFigyelem! Ez a kezelési utasítás nem áll rendelkezésre az EU összes nyelvén. Ha a felhasználó nem érti jelen használati utas

page 50 of 97 Replacing the device fusefuse holder➨ Keep the snap-ts squeezed and pull the fuse holder out.➨ The fuse holder contains two fuses of th

page 51 of 97Speed controlled chemistry diaphragm pumpsand chemistry pumping units without Controller (o.C.)Instructions for useTechnology for Vacuum

page 52 of 97ContentsPart I... 1Safety information! ...

page 53 of 97 Checking diaphragms and valves ... 64 Replacing the diaphragms...

page 54 of 97+ Please read section ”Replacing diaphragms and valves” com-pletely before starting maintenance. The pictures may show other versions o

page 55 of 97+ Allow sufcient cooling of the pump before starting maintenance.+ Vent the pump and isolate it from the vacuum system before you sta

page 56 of 97Tools required (metric):- Torx driver T10 / T20- 3 / 4 / 5 mm wide Allen key- 2.5 mm wide slotted screwdriver- Flat pliers- Phillips

page 57 of 9732444x

page 58 of 97651.2.2.5 mm2.5 mmME 16C NT VARIO o.C.,MD 12C NT VARIO o.C.,MV 10C NT VARIO o.C.:7

page 59 of 972.5 mmEmission condenser Peltronic86AEmission condenser Peltronic42x7A

page 6 of 97NL Attentie: Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken als

page 60 of 97Emission condenser Peltronic44x98A1042x

page 61 of 97121144x+ Don’t loosen this screw!12A13

page 62 of 9752x12A1.2.3.1/41/432x51314

page 63 of 971752x1615

page 64 of 97 Checking diaphragms and valves12579103468111314 1512Position Component1 Clamping bracket2 Disc spring3Valve head4 O-rings5 Valves6 Head

page 65 of 97182.5 mm Replacing the diaphragms1920?696867 / 696839+ Clean.58x

page 66 of 972122231.2.

page 67 of 97243.25+ Pay attention to number of washers!26

page 68 of 972728291.2.+ Pay attention to number of washers!+ 4.4 ft.lbf (6 Nm)It is recommended to use a torque wrench. Attach torque wrench to diaph

page 69 of 97303132 Replacing the valves58x+ Screw in diagonally at rst slightly, then tighten. + 8.9 ft.lbf (12 Nm)T204x

page 7 of 97SEVarning: Denna instruktion är inte tillgänglig på alla språk inom EU. Användaren får inte starta utrustningen om hon/han inte förstår d

page 70 of 97333435+ Clean.

page 71 of 9736?3738ININEXEX696867 / 6968394x

page 72 of 97394041INEXT204x+ 2.2 ft.lbf (3 Nm)

page 73 of 97424344+ Maintain all pump heads in the same way.

page 74 of 9745A45B45CME 16C NT VARIO o.C.PC 3016 NT VARIO o.C.MD 12C NT VARIO o.C.PC 3012 NT VARIO o.C.MV 10C NT VARIO o.C.PC 3010 NT VARIO o.C.

page 75 of 9745DME 16C NT VARIO o.C.MD 12C NT VARIO o.C.MV 10C NT VARIO o.C.PC 3016 NT VARIO o.C.PC 3012 NT VARIO o.C.PC 3010 NT VARIO o.C. Replacing

page 76 of 972size 22x1BME 16C NT VARIO o.C.MD 12C NT VARIO o.C.MV 10C NT VARIO o.C.size 22x3

page 77 of 97456968396

page 78 of 9778size 22x7AME 16C NT VARIO o.C.MD 12C NT VARIO o.C.MV 10C NT VARIO o.C.size 22x

page 79 of 979+ Do not operate the pump without pump housing! Danger due to freely rotating fan! Risk of overheating due to missing cooling air gu

page 8 of 97ContentsPart I... 1Safety information! ...

page 80 of 9752x+ 8.9 ft.lbf (12 Nm)474948

page 81 of 975252x+ 8.9 ft.lbf (12 Nm)5051

page 82 of 9752A535344x+ 3.7 ft.lbf (5 Nm)52A1.2.3.32x

page 83 of 975442x+ 3.7 ft.lbf (5 Nm)555644x+ 3.7 ft.lbf (5 Nm)

page 84 of 975758Emission condenser Peltronic56A

page 85 of 9757AEmission condenser Peltronic42x59Emission condenser Peltronic58A

page 86 of 976044x+ 3.7 ft.lbf (5 Nm)6162

page 87 of 9763If the pump does not achieve the ultimate vacuum:- Whenever the diaphragms and valves have been replaced, a break-in period of severa

page 88 of 97 Replacing the overpressure safety relief device at the exhaust waste vapor condenser132T204xsize 14x

page 89 of 97463882163882156

page 9 of 97 Checking diaphragms and valves ... 64 Replacing the diaphragms...

page 90 of 977T204xsize 14x8

page 91 of 97Notes on return to the factoryRepair - return - DAkkS calibrationSafety and health of our staff, laws and regulations re-garding the ha

page 92 of 97We submit repair quotations only on request and always at the customer’s expense. If an order is placed, the costs incurred for problem d

page 93 of 97Scrapping and waste disposal:Dispose of the equipment and any components removed from it safely in accordance with all local and nationa

page 94 of 97VACUUBRAND shall be liable for insuring that this prod-uct, including any agreed installation, has been free of de-fects at the time of t

page 95 of 97Health and safety clearance form1. Device (Model): ... 2. Serial no.:

page 96 of 97Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · GermanyHiermit erklärt der Herste

page 97 of 97Disclaimer: Our technical literature is only intended to inform our cus-tomer. The applicability of general empirical values and results