Vacuubrand MV 10C NT VARIO Manuel d'utilisateur

page 1 of 145Speed controlled chemistry diaphragm pumpsand chemistry pumping unitsInstructions for useTechnology for Vacuum Systems ME 16C NT VARIOMV

page 10 of 145Program function ... 64 Application example ...

page 100 of 145+ Please read section ”Replacing diaphragms and valves” com-pletely before starting maintenance. The pictures may show other versions

page 101 of 145+ Allow sufcient cooling of the pump before starting maintenance.+ Vent the pump and isolate it from the vacuum system before you s

page 102 of 145Tools required (metric):- Torx driver T10 / T20- 3 / 4 / 5 mm wide Allen key- 2.5 mm wide slotted screwdriver- Flat pliers- Philli

page 103 of 14523size 12x4

page 104 of 14565744x

page 105 of 145981.2.2.5 mm2.5 mm10ME 16C NT VARIO,MD 12C NT VARIO,MV 10C NT VARIO:

page 106 of 145119A2.5 mmEmission condenser PeltronicEmission condenser Peltronic42x10A

page 107 of 14512Emission condenser Peltronic44x11A1342x

page 108 of 145151444x+ Don’t loosen this screw!15A16

page 109 of 145161752x15A1.2.3.1/41/432x5

page 11 of 145Safety information!Important information!+ Keep this manual complete and accessible to per-sonnel at all times!+ Read this manual caref

page 110 of 14519201852x

page 111 of 145 Checking diaphragms and valves12579103468111314 1512Position Component1 Clamping bracket2 Disc spring3Valve head4 O-rings5 Valves6 He

page 112 of 145212.5 mm Replacing the diaphragms2223?696867 / 696839+ Clean.58x

page 113 of 1452425261.2.

page 114 of 145273.2829+ Pay attention to number of washers!

page 115 of 1453031321.2.+ Pay attention to number of washers!+ 4.4 ft.lbf (6 Nm)It is recommended to use a torque wrench. Attach torque wrench to di

page 116 of 145333435 Replacing the valves58x+ Screw in diagonally at rst slightly, then tighten. + 8.9 ft.lbf (12 Nm)T204x

page 117 of 145363738+ Clean.

page 118 of 14539?4041ININEXEX696867 / 6968394x

page 119 of 145424344INEXT204x+ 2.2 ft.lbf (3 Nm)

page 12 of 145➨ DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. + WARNING indicates a hazardous

page 120 of 145454647+ Maintain all pump heads in the same way.

page 121 of 14548A48B48CME 16C NT VARIOPC 3016 NT VARIOMD 12C NT VARIOPC 3012 NT VARIOMV 10C NT VARIOPC 3010 NT VARIO

page 122 of 14548DME 16C NT VARIOMD 12C NT VARIOMV 10C NT VARIOPC 3016 NT VARIOPC 3012 NT VARIOPC 3010 NT VARIO Replacing the valve at the distributor

page 123 of 1452size 22x1BME 16C NT VARIOMD 12C NT VARIOMV 10C NT VARIOsize 22x3

page 124 of 145456968396

page 125 of 14578size 22x7AME 16C NT VARIOMD 12C NT VARIOMV 10C NT VARIOsize 22x

page 126 of 145949+ Do not operate the pump without pump housing! Danger due to freely rotating fan! Risk of overheating due to missing cooling air

page 127 of 14550525152x+ 8.9 ft.lbf (12 Nm)

page 128 of 14553545552x+ 8.9 ft.lbf (12 Nm)

page 129 of 1455644x+ 3.7 ft.lbf (5 Nm)55A1.2.3.32x55A56

page 13 of 145General informationRemove all packing material from the packing box. Re-move the product from its packing-box and retain all pack-aging

page 130 of 145585944x+ 3.7 ft.lbf (5 Nm)5742x+ 3.7 ft.lbf (5 Nm)

page 131 of 1456061Emission condenser Peltronic59A

page 132 of 14560AEmission condenser Peltronic42x62Emission condenser Peltronic61A

page 133 of 1456344x+ 3.7 ft.lbf (5 Nm)6465

page 134 of 145666768size 12x

page 135 of 14569If the pump does not achieve the ultimate vacuum:- Whenever the diaphragms and valves have been replaced, a break-in period of seve

page 136 of 145 Replacing the overpressure safety relief device at the exhaust waste vapor condenser12T204xsize 14x

page 137 of 145346388216388215

page 138 of 14567T204xsize 14x8

page 139 of 145Notes on return to the factoryRepair - return - DAkkS calibrationSafety and health of our staff, laws and regulations re-garding the

page 14 of 145+ Do not use the pump to generate pressure.+ The pumps are designed for ambient temperatures during operation between +50°F and +104°F (

page 140 of 145We submit repair quotations only on request and always at the customer’s expense. If an order is placed, the costs incurred for problem

page 141 of 145Scrapping and waste disposal:Dispose of the equipment and any components removed from it safely in accordance with all local and natio

page 142 of 145VACUUBRAND shall be liable for insuring that this prod-uct, including any agreed installation, has been free of de-fects at the time of

page 143 of 145Health and safety clearance form1. Device (Model): ... 2. Serial no

page 144 of 145Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · GermanyHiermit erklärt der Hers

page 145 of 145Disclaimer: Our technical literature is only intended to inform our cus-tomer. The applicability of general empirical values and resul

page 15 of 145+ Due to the high compression ratio, the pump may gen-erate overpressure at the outlet. Check pressure com-patibility with system compo

page 16 of 145match in voltage, phase, and frequency.• Ensure that the coolant outlet pipe is always free and that it cannot get blocked. If installi

page 17 of 145Ambient conditions➨ Do not reach for this product if it has fallen into liquid. There is a risk of deadly electrical shock. Unplug the

page 18 of 145➨ The pumps are not suitable to pump any of the sub-stances listed below. Do not pump:- unstable substances - substances which react

page 19 of 145Safety during operation➨ Adopt suitable measures to prevent the release of dan-gerous, toxic, explosive, corrosive, noxious or pollut-

page 2 of 145After sales service: Contact your local dealer or call +49 9342 808-5500.Dear customer,Your VACUUBRAND diaphragm pumps are designed to pr

page 20 of 145play ashes. Release pressure immediately! Risk of bursting!+ Comply with applicable regulations when disposing of chemicals. Take

page 21 of 145dangerous situation from arising if the controller starts a NT VARIO pump, switches a coolant valve or opens a venting valve.• Attent

page 22 of 145Allow the pump to cool down sufciently before restart. Maintenance and repairIn order to comply with laws (occupational, health and saf

page 23 of 145+ Wear parts have to be replaced regularly. + Never operate a defective or damaged pump. + Vent the pump before starting maintenance. I

page 24 of 145 ` Important information: Equipment marking (ATEX)VACUUBRAND equipment bearing mark (see rating plate)` II 3G IIC T3 X Internal Atm. onl

page 25 of 145The pumps are marked with ”X” (according to EN 13463-1), i.e., restric-tions of the operation conditions:• The equipment is designated

page 26 of 145Technical dataGeneral technical data valid for all pumpsMaximum permissible inlet pressure (absolute)psi(bar)16(1.1)Maximum permissible

page 27 of 145* Ultimate vacuum at setting ”Pump down” at speed ”HI”** Measurement according to EN ISO 2151:2004 and EN ISO 3744:1995 at 1500rpm an

page 28 of 145TypePC 3016 NT VARIOPC 3012 NT VARIOPC 3010 NT VARIOCoolant connection (waste vapor condenser)hose nozzle for tubing I.D. 1/4” - 5/16” (

page 29 of 145We reserve the right for technical modication without prior notice!See manual of Peltronic emission condenser for technical data!NOTIC

page 3 of 145DEAchtung: Die vorliegende Betriebsanleitung ist nicht in allen EU-Sprachen verfügbar. Der Anwender darf die beschriebenen Geräte nur da

page 30 of 145We reserve the right for technical modication without prior notice!Controller CVC 3000Pressure transducerceramic diaphragm (alumina), c

page 31 of 145 Wetted partsComponents Wetted materialsHead cover ETFE carbon ber reinforcedDiaphragm clamping disc ETFE carbon ber reinforcedDiaphr

page 32 of 145 Abbreviations ECTFE: Ethylene/Chlorotriuoroethylene ETFE: Ethylene/Tetrauoroethylene FEP: Peruoroethylene peruoropropylene

page 33 of 145 ME 16C NT VARIO, MD 12C NT VARIO, MV 10C NT VARIO98128171617536477 PC 3016 NT VARIO, PC 3012 NT VARIO, PC 3010 NT VARIO98101413151 2

page 34 of 145Connection plug of the VACUU•BUS line to NT VARIO pumpjacks for connection of VACUU•BUS components (e.g., VSK 3000, coolant valve)seria

page 35 of 145Use and operationWhen switching on the controller CVC 3000 for the very rst time, a menu to select the language of the controller menu

page 36 of 145 Vacuum connection (inlet)Inlet: Small ange connection KF DN 25 with clamping ring and centring ring. Connect the vacuum line (

page 37 of 145Use a suitable valve (see “Accessories / Spare parts”, pg. 92) to isolate the pump from the vacuum application. This is to allow the pu

page 38 of 145Outlet via hose nozzle DN 15 mm or via hose nozzle DN 10 mm (exhaust waste vapor con-denser EK).In case, install a small ange con

page 39 of 145EX✔✘NOTICE Exhaust waste vapor condenser (EK) at the outletThe exhaust waste vapor condenser enables an ef-cient condensation of t

page 4 of 145DA Bemærk: Denne manual foreligger ikke på alle EU sprog. Brugeren må ikke be-tjene apparatet hvis manualen ikke er forstået. I det tilfæ

page 40 of 145➨ Prevent the discharge of dangerous gases and vapors to the surrounding atmosphere. If appropriate, connect the exhaust line to a suita

page 41 of 145Permissible range of coolant temperature at the exhaust waste vapor condenser: 5°F to 68°F (-15°C to +20°C)Check hose connections prior

page 42 of 145 Vacuum connection of the CVC 3000 vacuum controllerThe CVC 3000 controller is equipped with an internal capacitive pressure transducer

page 43 of 145✘+ Maximum permissible pressure at the pres-sure transducer: 21.8 psi (1.5 bar) absolute.+ Attention: At pressures above approxi-mately

page 44 of 145Plug in the power cord.• Check the power source and the pump’s rating plate to be sure that the power source and the equipment m

page 45 of 145 During operation➨ Vent and dispose of potentially dangerous gases or vapors at the outlet of the pump appropriately. + Due to the high

page 46 of 145If pumping condensable vapors (water vapor, solvents, etc.), let the pump run with gas bal-last to help purge any condensation in the pu

page 47 of 145A warm up period (approximately 15 min.) is required to ensure that the rated ultimate vac-uum and pumping speed are attained.O ➨ Im3/h

page 48 of 145- Use inert gas for gas ballast to avoid the formation of explosive mixtures. A special adapter tting is needed to connect an inert ga

page 49 of 145Drain catchpots.+ Important: Comply with regulations when disposing of solvents/condensates. Recy-cle if possible; purify if contaminat

page 5 of 145HUFigyelem! Ez a kezelési utasítás nem áll rendelkezésre az EU összes nyelvén. Ha a felhasználó nem érti jelen használati uta

page 50 of 145When switching on the controller CVC 3000 for the very rst time, a menu to select the language of the controller menu is displayed. Sel

page 51 of 145Selection knob• Press to reach the set-up menu of the function• Turn to choose the parameter you want to modify• Press to select

page 52 of 145Control is runningWarning notice (if necessary in combination with other sym-bols), ashingCoolant valve switched onVenting valve switch

page 53 of 145The CVC 3000 controller can be adapted to the specic application by choosing the appropriate function depending on the connected compo

page 54 of 145”Vac control” • With pressure preselection, controls a NT VARIO pump to maintain pinpoint control of that pressure.• Coolant valve

page 55 of 1451013 . 2mbarVACUULAN 1013 . 2mbarPump down Pump down Speed HIMinimum OffDelay OffDu

page 56 of 1451013 . 2mbarProgram 1013 . 2mbarVac control Vac control Set vacuum 75 TorrSpeed HIMaximum

page 57 of 145Pump down function➨ Continuous pumping with pressure and time settings• Operation on demand of a speed controlled NT VARIO pumpPresel

page 58 of 145The screen-shot shows the factory-set values.When selecting ”Graphic” the display shows a pressure vs. time curve.The timeline in the di

page 59 of 145Vac Control function➨ Vacuum control to a preset vacuum value• Operation on demand of a speed controlled pump (NT VARIO)Preselection

page 6 of 145NL Attentie: Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken al

page 60 of 145 A preset ”Duration” (process time) has no effect if the process is stopped due to a preset ”Maximum” before ”Duration” is reached. Th

page 61 of 145Alternatively:Fine tuning:The set vacuum can be ne-adjusted by turning the selection knob while process is running.+ Turn the selecti

page 62 of 145Auto modePreselections+ Use the selection knob to set the parameters. + Sensitivity: The ”Sensitivity” of the control determines the co

page 63 of 145+ Duration: ”Duration” determines the total process time since control start. The ”Duration” is adjustable between 1-1440 minutes (24

page 64 of 145Program function➨ Permits ten programs to be dened and stored, each with up to ten program steps with preset values for vacuum and tim

page 65 of 145The screen-shot shows the factory-set values.Editing:+ To select row: turn and press selection knob.+ To adjust parameter: turn the s

page 66 of 145Attention: If the controller is set to ”Defaults”: ”On”, all stored pro-grams will be deleted.Example NT VARIO vacuum pump with speed co

page 67 of 145VACUULAN function➨ Optimizes vacuum control for vacuum networks (e.g., VACUUBRAND VACUU•LAN)➨ Permits on-demand operation of a speed-

page 68 of 145This screen-shot shows the factory-set values.VACUULAN 40 mbar00:13:00VACUULAN Set vacuum 19 TorrSwitch on

page 69 of 145Assembly of a vacuum system+ Assemble vacuum connection lines between vacuum pump, CVC 3000 and vacuum application.+ Assemble the vacu

page 7 of 145SEVarning: Denna instruktion är inte tillgänglig på alla språk inom EU. Användaren får inte starta utrustningen om hon/han inte förstår

page 70 of 145+ Select function ”Pump down” function. ”Speed” ”HI” is recommended. For gel dryers set a lower speed if necessary (if the gels tend to

page 71 of 145+ When setting a value for ”Duration” the controller switches off the pump when ”Duration” has passed even if a preset ”Minimum” is

page 72 of 145Using the pump NT VARIO as fore-vacuum pump (also know as a ”rough-ing pump” or ”backing pump”) for a high vacuum pump (e.g. turbo-molec

page 73 of 145CongurationIn the ”Conguration” menu the device parameters are preselected. After 20 seconds without action the function ”Conguratio

page 74 of 145This screen-shot shows the factory-set values.ther key. It is the user’s responsibility to ensure that no dangerous status of the system

page 75 of 145Part II: Readjustment - Interface parameters - Accessories - MaintenanceSpeed controlled chemistry diaphragm pumpsand chemistry pumping

page 76 of 145ContentsPart I... 1Reset / Language selection ...

page 77 of 145Program function ... 64 Application example ...

page 78 of 145The vacuum gauge was adjusted using factory standards, which are traceable through regular calibration in an ac-credited laboratory (DAk

page 79 of 145Adjustment under vacuumAn adjustment under vacuum is only possible if the pressure is lower than 15 Torr (20 mbar) absolute.Evacuate th

page 8 of 145Reset / Language selection1 switch off2 press both3 turn 4 pressPortuguêΡyccкийPolskiNederl.Suomi日本語中文 한국어CVC 3000 V2.0Deut

page 80 of 145To order DAkkS calibration of the CVC 3000 pressure transducer, order number: ...

page 81 of 145Attention: Never use a pointed or sharp-edged tool to clean the pressure transducer.Never touch the ceramic diaphragm of the pressure t

page 82 of 145Interface parametersThe CVC 3000 controller is equipped with a serial interface (RS 232C, nine-pin Sub-D-plug).+ Plug-in or remove the c

page 83 of 145 Setting of the interfaceSet the interface parameters directly at the controller CVC 3000. The fac-tory set values are underlined.Edit

page 84 of 145 Read commands ”CVC 2000”Command Operation Response DescriptionIN_PV_1 current pressureXXXX mbar/Torr/hPaunit according to preselections

page 85 of 145 Write commands ”CVC 2000”* Pressure setting with venting is only possible in ”Vac control” function if a venting valve is connected a

page 86 of 145** If remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the ch

page 87 of 145 Read commands ”CVC 3000”Command Operation Response DescriptionIN_PV_1 current pressure XXXX.X mbar/Torr/hPa unit according to preselec

page 88 of 145Command Operation Response DescriptionIN_STATstatus process control0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXX2XXXX

page 89 of 145Attention (OUT_MODE): If control is running, it is only possible to switch either from 1 to 2, or from 2 to 3, or from 3 to 2. The set

page 9 of 145ContentsPart I... 1Reset / Language selection ...

page 90 of 145Command Operation Parameter DescriptionOUT-SP_1 set vacuum XXXXunit according to preselection; see re-spective function for parameter ra

page 91 of 145* If remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the c

page 92 of 145Accessories / Spare partsExternal pressure transducer VSK 3000, ...636657capacitive, cera

page 93 of 145Attention: Dust-laden gases, deposits and condensed solvent vapor can restrict air ow out the silencer. The resultant back pressure ca

page 94 of 145Catchpot 0.52 qt (500 ml), coated ...638497Device fuse (slow blow fuse 8A 2

page 95 of 145Fault Possible cause Remedy❑ No display.➨Electrical power cord not plugged in, electri-cal supply failure?✔Plug in power cord. Check fu

page 96 of 145Fault Possible cause Remedy❑No digital pressure reading.➨Pressure transducer defective?✔Contact local distributor.❑ Digital pressure rea

page 97 of 145Fault Possible cause Remedy❑ Controller does not respond when operating any keys. No change after switching off/on.✔Contact local distr

page 98 of 145Fault Possible cause Remedy❑Pump does not achieve its ultimate vacuum or usual pumping speed.➨Pressure below ”Mini-mum” in Auto mode?✔Ch

page 99 of 145 Replacing the device fusefuse holder➨ Keep the snap-ts squeezed and pull the fuse holder out.➨ The fuse holder contains two fuses of