Vacuubrand PC 3001 VARIO emission condenser Peltronic Manuel d'utilisateur

page 1 of 120Chemistry pumping unit with speed controlInstructions for useTechnology for Vacuum SystemsPC 3001 VARIO PC 3001 TE VARIO PC 3001 VARIO I

page 10 of 120VACUULAN function ... 69Application examples...

page 100 of 120Tools required (metric):- Diaphragm key width 46 mm- Open end wrench width 14 / 17 mm- 4 / 5 mm wide Allen key- 2.5 mm wide slotted

page 101 of 120 Cleaning and inspecting the pump heads➨ Remove catchpots (10) at inlet and outlet (see ”Use and operation”, page 38).Detach the

page 102 of 120+ Service only one side of the pump at a time to avoid the mixing of parts.PC 3001 VARIO IKDisassemble the inlet condenser.➨ Loosen

page 103 of 120➨ Loosen the union nut (K) of the hose con-nection next to the gas ballast valve with an open-ended wrench (w/f 17).➨ Turn the

page 104 of 120I EM LJACBFGHK D View of the disassembled pump head partsA: Housing cover with insertB: ValvesC: Head coverD: Diaphragm clamping dis

page 105 of 120 Replacing the diaphragm➨ Remove the head cover (C) carefully from the housing cover (A). Note position and alignment of v

page 106 of 120+ If the old diaphragm is difcult to separate from the diaphragm support disc, immerse assembly in naphtha or petroleum ether. Do not

page 107 of 120➨ Put on head covers (C). + Pay attention to the correct orientation of the head covers (see gure below).+ Make sure that the diaphra

page 108 of 120 Assembling the housing cover at the side of the emis-sion condenser➨ Put on housing cover (A).+ Move housing cover slightly to ensure

page 109 of 120For replacing the diaphragm refer to the section ”Replac-ing the diaphragm” above. Assembling the housing cover at the side of the ON/

page 11 of 120Safety information!Important information!+Keep this manual complete and accessible to per-sonnel at all times!+Read this manual caref

page 110 of 120➨ Tighten the union nut (K) of the hose con-nection with an open-ended wrench w/f 17. + Tighten the union nut rst by hand and t

page 111 of 120PC 3001 VARIO EK PeltronicAssemble the emission condenser Peltronic.➨ Slip the hose from the outlet of the pump onto the hose

page 112 of 120Cleaning and replacing componentsReplacing the overpressure safety relief device:➨ Loosen the union nut at the inlet of the exhaust vap

page 113 of 120Repair - return - DAkkS calibrationSafety and health of our staff, laws and regulations re-garding the handling of dange

page 114 of 120We submit repair quotations only on request and always at the customer’s expense. If an order is placed, the costs incurred for problem

page 115 of 120Scrapping and waste disposal:Dispose of the equipment and any components removed from it safely in accordance with all local a

page 116 of 120VACUUBRAND shall be liable for insuring that this prod-uct, including any agreed installation, has been free of de-fects at the time of

page 117 of 120Health and safety clearance form1. Device (Model): ... 2. Serial no

page 118 of 120Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · GermanyHiermit erklärt der Hers

page 119 of 120This certicate is only valid for pumps with the respec-tive mark (Licensed Test mark) on the pump rating plate.

page 12 of 120➨ DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. + WARNING indicates a hazardous

page 120 of 120Disclaimer: Our technical literature is only intended to inform our cus-tomer. The applicability of general empirical values an

page 13 of 120General informationRemove all packing material from the packing box. Re-move the product from its packing-box and retain all pack

page 14 of 120if installing the pump in a cabinet or a housing. Make sure ventilation is adequate to maintain recommended operating temperature. Ins

page 15 of 120line or exhaust valve) at the outlet.+ Do not permit any uncontrolled pressurizing. Make sure that the exhaust pipeline cannot become b

page 16 of 120• Ensure that the coolant outlet pipe is always free and that it cannot get blocked. If installing an optional cool-ant valve, it must

page 17 of 120+Pay attention to the permissible maximum ambient and gas inlet temperatures (see ”Technical data”, pg. 27). • Adopt suitable me

page 18 of 120 Do not pump:- unstable substances - substances which react explosively under impact (mechanical stress) without air- substance

page 19 of 120Safety during operation➨ Adopt suitable measures to prevent the release of dan-gerous, toxic, explosive, corrosive, noxious or pollutin

page 2 of 120After sales service: Contact your local dealer or call +49 9342 808-5500.Dear customer,Your VACUUBRAND diaphragm pumps are designed to pr

page 20 of 120play ashes. Release pressure immediately! Risk of bursting!+ Comply with applicable regulations when disposing of chemicals. Take

page 21 of 120intervals.+ Attention: Coolant may overow unexpectedly, e.g., in case of large amounts of gas.+ Do not overll the condenser. Lowest p

page 22 of 120PC 3001 TE VARIO:• Comply with all applicable safety measures and require-ments when using cryogenic coolants (e.g., dry ice). Attenti

page 23 of 120from the power source. Identify and eliminate the cause of failure.Maintenance and repairIn order to comply with laws (occupation

page 24 of 120+Wear parts have to be replaced regularly. +Never operate a defective or damaged pump. + Vent the pump before starting maintenance. Is

page 25 of 120 Important information: Equipment marking (ATEX)VACUUBRAND equipment bearing mark (see rating plate) II 3G IIC T3 X Internal Atm.

page 26 of 120The pumps are marked with ”X” (according to EN 13463-1), i. e. restric-tions of the operation conditions:• The equipment is designated

page 27 of 120Technical data General technical data valid for all pumping unitsMaximum pumping speed 50/60 Hz (ISO 21360)cfm(m3/h)1.0(1.7)Ultimate v

page 28 of 120* Ultimate vacuum at setting ”Pump down” at speed ”HI”** Running smoothly only at motor speeds higher than 200 rpm*** Measurement

page 29 of 120Controller CVC 3000Pressure transducerceramic diaphragm (alumina), capacitive, absolute pressure, gas type independentDisplay LCD graph

page 3 of 120DEAchtung: Die vorliegende Betriebsanleitung ist nicht in allen EU-Sprachen verfügbar. Der Anwender darf die beschriebenen Geräte nur da

page 30 of 120 Gas inlet temperatures Wetted partsComponents Wetted materialsPumpHousing cover PTFEHead cover ETFE carbon ber reinforcedDiaphragm cla

page 31 of 120 Abbreviations EK: Waste vapor condenser (emission condenser) ETFE: Ethylene/Tetrauoroethylene ECTFE: Ethylene/Chlorotriuor

page 32 of 120 PC 3001 VARIO1529711124310681417

page 33 of 120 PC 3001 TE VARIO5210171386141743

page 34 of 120 PC 3001 VARIO IK15297431081112151711126

page 35 of 120 PC 3001 VARIO emission condenser Peltronic12710816NetzschalterKaltgerätebuchse434356

page 36 of 120 PC 3001 VARIO (without exhaust waste vapor condenser)152743108146with silencer

page 37 of 120connection plug of the VACUU • BUS line to VARIO pumpjacks for connection of VACUU•BUS components (e.g., coolant valve)serial interfac

page 38 of 120Installing a pump in a vacuum system➨If dangerous or polluting uids could be released at the outlet, install an appropriate system to

page 39 of 120+Make sure ventilation is adequate, especially if the pump is installed in an enclosure, or if the ambient temperature is elevated. Pr

page 4 of 120DA Bemærk: Denne manual foreligger ikke på alle EU sprog. Brugeren må ikke be-tjene apparatet hvis manualen ikke er forstået. I det tilfæ

page 40 of 120When assembling, ensure vacuum-tightness. After as-sembly, check the whole system for leaks.Secure hose connections at the pump appro

page 41 of 120Connecting components at the controller:At the rear side of the controller are connections for e.g., an optional coolant valve and/or

page 42 of 120➨ Assemble the catchpots at the inlet and at the outlet using joint clips.Exhaust waste vapor condenser (PC3001 VARIO):➨ Assemble t

page 43 of 120• Note: Install the hoses of the cooling system in a way to avoid the ow / dripping of condensed water onto the pumping unit (espec

page 44 of 120+ Cold surfaces can absorb a great amount of gas, which may expand abruptly in case of warming. This may lead to unmanageable overpressu

page 45 of 120➨ Remove cap. Fill coolant into the coolant chamber. Put cap back in place. Do not clamp the cap.+ Check coolant level at

page 46 of 120Notes concerning the operation of the Peltronic emis-sion condenserRead the manual of the Peltronic emission condenser and observe the i

page 47 of 120+ Due to the high compression ratio, the pump might gen-erate overpressure at the outlet. Check pressure com-patibility with system com

page 48 of 120the silencer regularly and replace if necessary.A temperature sensor at the circuit board protects the mo-tor: Current limitation in the

page 49 of 120To reduce condensation in the pump, do not pump vapor before the pump has reached its operating temperature. Open the gas ballast valve

page 5 of 120HUFigyelem! Ez a kezelési utasítás nem áll rendelkezésre az EU összes nyelvén. Ha a felhasználó nem érti jelen használati uta

page 50 of 120• Ensure that the coolant outlet hose is always free and that it cannot get blocked.• Maximum permissible coolant pressure at the exha

page 51 of 120Catchpot at inlet: Admit air or inert gas (via the pump inlet) to restore at-mospheric pressure in the catchpot before attempti

page 52 of 120CVC 3000 Vacuum controllerWhen switching on the CVC 3000 controller for the very rst time, a menu to select the language of the control

page 53 of 120Selection knob• Press to reach the set-up menu of the function• Turn to choose the parameter you want to modify• Press to select

page 54 of 120Control is runningWarning notice (if necessary in combination with other sym-bols), ashingCoolant valve switched onVenting valve switch

page 55 of 120The CVC 3000 controller can be adapted to the specic application by choosing the appropriate function depending on the connected compo

page 56 of 120”Vac control” • With pressure preselection, controls a VACUU•BUS-compatible VARIO pump to maintain pinpoint control of that pressure.•

page 57 of 120Menu guide1013 . 2mbarVACUULAN 1013 . 2mbarPump down Pump down Speed HIMinimum OffDelay

page 58 of 1201013 . 2mbarProgram 1013 . 2mbarVac control Vac control Set vacuum 75 TorrSpeed HIMaximum

page 59 of 120Pump down functionFunction denition:➨ Continuous pumping with pressure and time settings• Operation on demand of a speed contr

page 6 of 120NL Attentie: Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken al

page 60 of 120The screen-shot shows the factory-set values.When selecting ”Graphic” the display shows a pressure vs. time curve.The timeline in the di

page 61 of 120Vac Control functionFunction denition:➨ Vacuum control to a preset vacuum value• Operation on demand of a speed controlled pump (VA

page 62 of 120 A preset ”Duration” (process time) has no effect if the process is stopped due to a preset ”Maximum” before ”Duration” is reached. Th

page 63 of 120Alternatively:Fine tuning:The set vacuum can be ne-adjusted by turning the selection knob while process is running.+ Turn the selecti

page 64 of 120Auto modePreselections+ Use the selection knob to set the parameters. + Sensitivity: The ”Sensitivity” of the control determines the co

page 65 of 120+ Duration: ”Duration” determines the total process time since control start. The ”Duration” is adjustable between 1-1440 minutes (24

page 66 of 120Program functionFunction denition:➨ Permits ten programs to be dened and stored, each with up to ten program steps with preset values

page 67 of 120The screen-shot shows the factory-set values.Editing:+ To select row: turn and press selection knob.+ To adjust parameter: turn the s

page 68 of 120Attention: If the controller is set to ”Defaults”: ”On”, all stored pro-grams will be deleted.Example VACUU•BUS-compatible VARIO vacuu

page 69 of 120VACUULAN functionFunction denition:➨ Optimizes vacuum control for vacuum networks (e.g., VACUUBRAND VACUU•LAN)➨ Permits on-demand op

page 7 of 120SEVarning: Denna instruktion är inte tillgänglig på alla språk inom EU. Användaren får inte starta utrustningen om hon/han inte förstår

page 70 of 120This screen-shot shows the factory-set values.VACUULAN 40 mbar00:13:00VACUULAN Set vacuum 19 TorrSwitch on

page 71 of 120Assembly of a vacuum system+ Assemble the vacuum connection line between the vacuum pump and the vacuum application.+Assemble the vac

page 72 of 120+ Select function ”Pump down” function. ”Speed” ”HI” is recommend-ed. For gel dryers set a lower speed if necessary (if the gels tend t

page 73 of 120+ When setting a value for ”Duration” the controller switches off the pump when ”Duration” has passed even if a preset ”M

page 74 of 120+ Select function ”VACUULAN”. + Set ”Set vacuum” to a pressure which can be reached reliably in the vacuum network. Take account of th

page 75 of 120CongurationIn the ”Conguration” menu the device parameters are preselected. After 20 seconds without action the function ”Conguratio

page 76 of 120This screen-shot shows the factory-set values.ther key. It is the user’s responsibility to ensure that no dangerous status of the system

page 77 of 120Instructions for useTechnology for Vacuum SystemsPart II of IIPart IIPart II: Readjustment -Interface parameters - Accessories - Mainte

page 78 of 120ContentsPart I... 1Reset / Language selection ...

page 79 of 120VACUULAN function ... 69Application examples...

page 8 of 120Reset / Language selection1 switch off2 press both3 turn 4 pressPortuguêΡyccкийPolskiNederl.Suomi日本語中文 한국어CVC 3000 V2.0De

page 80 of 120The vacuum gauge was adjusted using factory standards, which are traceable through regular calibration in an ac-credited laboratory (DAk

page 81 of 120Adjustment under vacuumAn adjustment under vacuum is only possible if the pressure is lower than 15 Torr (20 mbar) absolute.Evacuate th

page 82 of 120Calibration in the factoryTo order DAkkS calibration of the CVC 3000 pressure transducer, order number: ...

page 83 of 120➨ Attention: Never use a pointed or sharp-edged tool to clean the pressure transducer.➨ Never touch the ceramic diaphragm of the pressu

page 84 of 120Interface parametersThe CVC 3000 controller is equipped with a serial interface (RS 232C, nine-pin Sub-D-plug).+ Plug-in or remove the c

page 85 of 120 Setting of the interfaceSet the interface parameters directly at the controller CVC 3000. The fac-tory set values are underlined.Edit

page 86 of 120Command Operation Response DescriptionIN_PV_1 current pressureXXXX mbar/Torr/hPaunit according to preselectionsIN_PV_2 current frequency

page 87 of 120 Write commands ”CVC 2000”Command Operation Parameter DescriptionOUT_MODE function123 30 31 32continuous pumpingvacuum control without

page 88 of 120** If remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the ch

page 89 of 120 Read commands ”CVC 3000”Command Operation Response DescriptionIN_PV_1 current pressure XXXX.X mbar/Torr/hPa unit according to preselec

page 9 of 120ContentsPart I... 1Reset / Language selection ...

page 90 of 120Command Operation Response DescriptionIN_STATstatus process control0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXXX0XXXXX1XXXXX2XXXX

page 91 of 120 Write commands ”CVC 3000”Command Operation Parameter DescriptionOUT_MODE function0123 30 31 324VACUU•LAN Pump downVac controlAuto mode

page 92 of 120Command Operation Parameter DescriptionOUT_SP_Vset vacuum with ventingXXXXunit according to preselection; see re-spective function for p

page 93 of 120* If remote operation is selected or deselected, the user has to ensure that no dangerous status of the system can occur due to the c

page 94 of 120AccessoriesExternal pressure transducer VSK 3000, ... 636657capacitive, ceramic diaphragm sensor 1080-0.1

page 95 of 120Fault Possible cause Remedy❑ No display.➨Electrical power cord not plugged in, electri-cal supply failure?✔Plug in power cord. Check fu

page 96 of 120Fault Possible cause Remedy❑ Digital pressure reading is ashing, one blip*.➨Overpressure at the pressure transducer, pressure > 795

page 97 of 120Fault Possible cause Remedy❑”Vac control” func-tion: Control stops, ”arrow up” is ash-ing.➨Preset maximum pres-sure exceeded?✔Conrm b

page 98 of 120Fault Possible cause Remedy❑Pump does not achieve its ultimate vacuum or usual pumping speed.➨Deposits have been formed inside the pump?

page 99 of 120Replacing diaphragms and valves+ Please read section ”Replacing diaphragms and valves” com-pletely before starting maintenance.